Four head Eight station stator coil winding machine

Short Description:

Product Name: Four head Eight station stator coil winding machine Stator stack thickness: 20 - 150mm Wire diameter range: 0.15 – 1.0mm Maximum rotational speed: 1500 – 3000r/min Applicable pole numbers: 2/4/6/8 Air source pressure: 380V 50/60Hz Power supply: 0.5 – 0.7MPa Weight: 3000Kg Dimensions: 1800*1300*2200MM


Product Detail

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Core Advantages of Four head Eight station Automatic Winding Machine
This machine adopts a Four head Eight station structure, enabling precise and orderly arrangement of coils in wire-hanging cup fixtures. It demonstrates superior adaptability and forming performance compared with conventional models, especially for winding stators with high slot fill factor and small slot openings.

Four head Eight station stator coil winding machine (3)
Four head Eight station stator coil winding machine (4)

The equipment integrates automatic segment jumping, automatic wire cutting and automatic indexing into a seamless process without manual intervention, ensuring highly efficient and continuous winding while significantly reducing operation errors and reject rates. Equipped with an intelligent automatic fault detection and alarm system, it provides real-time feedback on abnormal conditions with clear positioning and convenient maintenance, effectively minimizing downtime and ensuring production continuity.

It features a user-friendly human-machine interface for intuitive parameter setting, and the winding tension can be precisely adjusted according to wire specifications and process requirements. Supporting both single-step debugging and continuous mass production modes, it flexibly meets diverse production scenarios.

Four head Eight station stator coil winding machine (5)
Four head Eight station stator coil winding machine (7)

The machine delivers neat winding and excellent coil inserting effect, effectively improving the quality of stator windings and assembly efficiency. The double-station collaborative operation greatly boosts productivity while maintaining winding accuracy. Combining high automation, stable performance and easy operation and maintenance, it is an ideal automatic solution for high-standard stator winding processing.

Features

  • 1. Adopting a Four head Eight station structure, it suits stators with high slot fill factor and small slot openings. It automatically completes segment jumping, wire cutting and indexing, with neat winding and excellent coil inserting effect.
  • 2. Equipped with an intelligent fault detection and alarm system, it provides real-time abnormality alerts, easy maintenance, stable and reliable operation for long-term continuous production.
  • 3. Featuring user-friendly HMI, adjustable tension and support for single-step & continuous modes, it is highly automatic and effectively improves production efficiency and product consistency.

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