Single head Double station stator coil winding machine

Short Description:

Product Name: Single head Double station stator coil winding machine
Stator stack thickness: 15 – 150mm
Wire diameter range: 0.15 – 1.2mm
Maximum rotational speed: 1500 – 3000r/min
Applicable pole numbers: 2/4/6/8
Air source pressure: 380V 50/60Hz
Power supply: 0.5 – 0.7MPa
Weight: 1200Kg
Dimensions: 2200*1200*2200MM


Product Detail

Product Tags

Core Advantages of Single-Head Double-Station Automatic Winding Machine
This machine adopts a single-head double-station structure, enabling precise and orderly arrangement of coils in wire-hanging cup fixtures. It demonstrates superior adaptability and forming performance compared with conventional models, especially for winding stators with high slot fill factor and small slot openings.

Single head Double Stations stator coil windin (3)
Single head Double Stations stator coil windin

One of the standout features of this machine is its ability to neatly suspend the coil within the spool. This unique feature makes it particularly suitable for stator windings with high slot fullness and small slots. Often, these challenging winding requirements create significant challenges for traditional coil winding machines. However, the 3-head, 6-station winding machine can handle these demanding applications with ease, ensuring precise and accurate winding every time.

It features a user-friendly human-machine interface for intuitive parameter setting, and the winding tension can be precisely adjusted according to wire specifications and process requirements. Supporting both single-step debugging and continuous mass production modes, it flexibly meets diverse production scenarios.

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The machine delivers neat winding and excellent coil inserting effect, effectively improving the quality of stator windings and assembly efficiency. The double-station collaborative operation greatly boosts productivity while maintaining winding accuracy. Combining high automation, stable performance and easy operation and maintenance, it is an ideal automatic solution for high-standard stator winding processing.

Features

  • 1. Adopting a single-head double-station structure, it suits stators with high slot fill factor and small slot openings. It automatically completes segment jumping, wire cutting and indexing, with neat winding and excellent coil inserting effect.
  • 2. Equipped with an intelligent fault detection and alarm system, it provides real-time abnormality alerts, easy maintenance, stable and reliable operation for long-term continuous production.
  • 3. Featuring user-friendly HMI, adjustable tension and support for single-step & continuous modes, it is highly automatic and effectively improves production efficiency and product consistency.

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